Distillation System

The CGMP Model Distillation System by Ganar Process Technology is an advanced fractional and flash distillation system designed for high-purity separation in various industries. Below is a structured breakdown of its features, process, and applications:

Product Description & Process

Distillation is a unit operation that separates volatile components from a liquid mixture via selective vaporization and condensation.

Types of Mixtures Processed:

  • Binary mixtures (e.g., Ethanol + Water, Acetone + Water, Benzene + CCl₄).

Key Process Equipment

  1. Mixing Vessel – Homogenizes feed.

  2. Distillation Column – For fractional separation (if required).

  3. Condenser – Converts vapor to liquid.

  4. Cooler – Cools distillate.

  5. Reflux System – Enhances purity by recycling condensed vapor.

  6. Receiver – Collects purified output.

  7. Vacuum System with Manifold – Enables low-pressure distillation.

  8. Automation – FLP Panel or HMI Screen for process control.

Capacity Range: 2 liters to 20,000 liters.

Materials of Construction (MOC)

  • Stainless Steel: SS304, SS316, SS316L.

  • Coated/Lined Options: PTFE, PFA, Halar, Hastelloy, Super Duplex.

  • Mild Steel (MS IS2062) with PTFE/PFA lining for corrosion resistance.

Applications

  1. Pharma: Purification of APIs, solvents (e.g., absolute alcohol), and WFI (Water for Injection).

  2. Essential Oils: Isolation of volatile oils (e.g., Eugenol from cloves).

  3. Petrochemical: Refining petroleum ether (60/80).

  4. Food & Cosmetics: Concentration of flavors, fragrances.

  5. Chemical: Solvent recovery (e.g., post-synthesis).

Advantages

✅ Cost-Effective – Low operational & maintenance costs.
✅ Customizable – Scalable from lab (2L) to industrial (20,000L).
✅ Automation – Improves consistency & compliance (cGMP).
✅ Versatile MOC – Suitable for corrosive/ high-purity needs.
✅ Portable Lab Models – Easy to relocate.

Industries Served

  • Pharmaceutical (e.g., Vitamin A purification).

  • Petrochemical (refinery fractionation).

  • Chemical (solvent recycling).

  • Food & Cosmetics (essential oil extraction).

Why Choose Ganar’s System?

  • End-to-End Solution: Covers all distillation needs under one roof.

  • Regulatory Compliance: Designed for cGMP/GLP environments.

  • Advanced Tech: Flash & fractional distillation in a single unit.

For tailored solutions, Ganar offers material customization, automation integration, and modular designs to fit specific process requirements.